1. Nau'ikan Kayan Gear

Karfe

Karfe shine kayan da aka fi amfani da su a cikinƙera kayan aiki saboda ƙarfinsa mai kyau, tauri, da juriyar lalacewa. Nau'o'in ƙarfe daban-daban sun haɗa da:

• Karfe Mai Kauri: Ya ƙunshi matsakaicin adadin carbon don ƙara ƙarfi yayin da yake da araha. Ana amfani da shi sosai a aikace-aikacen ƙananan kaya zuwa matsakaici.
• Karfe Mai Lantarki: An haɗa shi da abubuwa kamar chromium, molybdenum, da nickel don inganta juriyar tsatsa, tauri, da dorewa. Ya dace da kayan aikin masana'antu masu nauyi.
• Bakin Karfe: An san shi da juriyar tsatsa, wanda hakan ya sa ya dace da muhallin da ke fuskantar danshi ko sinadarai. Ana samunsa a cikin injinan sarrafa abinci ko magunguna.

Aikace-aikace: Injinan masana'antu, na'urorin watsawa na motoci, kayan aiki masu nauyi.

Duba ƙarin samfuran kayan aiki

Baƙin ƙarfe

Baƙin ƙarfe mai siminti yana ba da kyakkyawan juriya ga lalacewa da kuma rage girgiza, kodayake yana da rauni kuma bai dace da aikace-aikace masu nauyi mai yawa ba.

• Baƙin ƙarfe mai launin toka: Ana amfani da shi don gears waɗanda ke buƙatar rage girgiza da sarrafa hayaniya.
• Ductile Iron: Yana da ƙarfin juriya fiye da ƙarfe mai launin toka, wanda ya dace da matsakaicin kaya.

Aikace-aikace: Akwatunan gear don famfo, na'urorin compressor, da kayan aikin noma.

Tagulla da Tagulla

Waɗannan kayan suna ba da ƙarancin gogayya da kuma juriya ga tsatsa, wanda hakan ya sa suka dace da takamaiman aikace-aikace. Haka kuma suna ba da kaddarorin shafawa kai tsaye, waɗanda ke rage buƙatar shafawa a waje.

• Kayan Tagulla: Ana amfani da shi a cikin kayan tsutsotsi saboda kyakkyawan juriyarsu ga lalacewa.
• Kayan Aikin Tagulla: Mai sauƙi kuma mai jure tsatsa, ana amfani da shi a ƙananan injuna da aikace-aikacen ruwa.

Aikace-aikace: Giyayen tsutsotsi, kayan aikin ruwa, da ƙananan na'urori.

2. Tsarin Gyaran Zafi a Masana'antar Gear

Maganin zafi muhimmin tsari ne a fannin kera kaya wanda ke inganta tauri, ƙarfi, da juriyar lalacewa. Ana amfani da hanyoyin magance zafi daban-daban dangane da kayan aiki da buƙatun aikace-aikacen, Carburizin Induction Hardening Flame Hardening Nitriding Quenching da sauransu.

2.1 Carburizing (Taurare a Harshe)

Yin amfani da carbon yana nufin shigar da carbon a saman giyar ƙarfe mai ƙarancin carbon. Bayan yin amfani da carbon, ana kashe giyar don samar da wani Layer mai tauri a waje yayin da yake riƙe da core mai tauri.

• Tsarin aiki: Ana dumama gear ɗin a cikin yanayi mai cike da carbon, sannan a kashe shi.
• fa'idodi: Babban taurin saman tare da kyakkyawan taurin zuciyar.
• Aikace-aikace: Giyayen motoci, injunan masana'antu, kayan aikin haƙar ma'adinai.

2.2 Nitriding

Nitriding yana shigar da nitrogen a saman ƙarfe mai ƙarfe, yana ƙirƙirar wani Layer mai tauri, mai jure lalacewa ba tare da buƙatar kashewa ba.

• Tsarin aiki: Ana dumama kayan a cikin yanayi mai wadataccen nitrogen a yanayin zafi mai ƙarancin zafi.
• fa'idodi: Babu wani karkacewa yayin aikin, wanda hakan ya sa ya dace da gears ɗin daidai.
• Aikace-aikace: Giya ta sararin samaniya, kayan aikin mota masu inganci, da injunan da suka dace.

2.3 Taurarewar Induction

Taurarewar induction wani nau'in magani ne na zafi na gida inda ake dumama takamaiman sassan gear cikin sauri ta amfani da na'urorin induction sannan a kashe su.

• Tsarin aiki: Filayen lantarki masu yawan mita suna dumama saman gear, sannan sai a sanyaya da sauri.
• fa'idodi: Yana samar da tauri inda ake buƙata yayin da yake riƙe da tauri na asali.
• Aikace-aikace: Manyan giya da ake amfani da su a cikin manyan injina da kayan aikin haƙar ma'adinai.

2.4 Ƙarfafawa

Ana yin ɗumi bayan an kashe wutar don rage karyewar giyar da ta taurare da kuma rage damuwa a cikinta.

• Tsarin aiki: Ana sake dumama giya zuwa matsakaicin zafin jiki sannan a sanyaya a hankali.
• fa'idodi: Yana inganta tauri kuma yana rage damar fashewa.
• Aikace-aikace: Gears da ke buƙatar daidaito tsakanin ƙarfi da juriya.

2.5 Harbi Peening

Ana yin amfani da allurar feshi a saman jiki wajen rage gajiyar gears. A wannan tsari, ana busa ƙananan beads na ƙarfe a saman gear don haifar da matsin lamba.

• Tsarin aiki: Ana harba beads ko ƙarfe da sauri mai yawa a saman gear.
• fa'idodi: Yana ƙara juriya ga gajiya kuma yana rage haɗarin fashewa.
• Aikace-aikace: Kayan aiki da ake amfani da su a fannin jiragen sama da kuma na mota.

Zaɓar kayan gear da suka dace da kuma amfani da maganin zafi da ya dace matakai ne masu mahimmanci wajen tabbatar da cewa gear ɗin yana aiki yadda ya kamata a ƙarƙashin yanayi daban-daban.Karfeya kasance babban zaɓi ga kayan aikin masana'antu, godiya ga ƙarfinsa da sauƙin amfani, galibi ana haɗa su dacarburizing or taurarewar shigarwadon ƙarin dorewa.Simintin ƙarfeyana da kyakkyawan damping na vibration,tagulla da tagullasun dace da aikace-aikacen ƙarancin gogayya

Maganin zafi kamarnitriding, daidaita yanayin zafi, kumaharbi peeningƙara inganta aikin kayan aiki ta hanyar inganta tauri, rage lalacewa, da kuma ƙara juriya ga gajiya. Ta hanyar fahimtar halayen kayayyaki daban-daban da maganin zafi, masana'antun za su iya inganta ƙirar kayan aiki don biyan takamaiman buƙatun masana'antu daban-daban.