1.Nau'in Kayan Gear

Karfe

Karfe shine kayan da aka fi amfani dashi a cikikaya masana'antu saboda kyakykyawan karfinsa, taurinsa, da juriya. Daban-daban na karfe sun haɗa da:

• Karfe Karfe: Ya ƙunshi matsakaicin adadin carbon don haɓaka ƙarfi yayin da ya rage mai araha. Yawanci ana amfani da shi a cikin aikace-aikacen ƙananan kaya zuwa matsakaici.
• Alloy Karfe: Haɗe da abubuwa kamar chromium, molybdenum, da nickel don haɓaka juriya na lalata, taurin, da dorewa. Mafi dacewa don kayan aikin masana'antu masu nauyi.
• Bakin Karfe: An san shi da juriya na lalata, yana sa ya dace da yanayin da aka fallasa ga danshi ko sinadarai. Yawanci ana samun su a sarrafa abinci ko injinan magunguna.

Aikace-aikace: Injin masana'antu, watsa motoci, kayan aiki masu nauyi.

Duba ƙarin samfuran kaya

Bakin Karfe

Simintin ƙarfe yana ba da juriya mai kyau da kaddarorin jijjiga, kodayake ba shi da ƙarfi kuma bai dace da aikace-aikacen da ke da babban tasiri ba.

• Grey Cast Iron: Ana amfani dashi don kayan aikin da ke buƙatar rage girgiza da sarrafa amo.
• Iron Ductile: Yana da mafi kyawun ƙarfin ƙarfi fiye da ƙarfe mai launin toka, wanda ya dace da matsakaicin nauyi.

Aikace-aikace: Akwatunan Gear don famfo, compressors, da kayan aikin gona.

Brass da Bronze

Wadannan kayan suna ba da ƙananan juzu'i da juriya mai kyau na lalata, suna sa su dace don takamaiman aikace-aikace. Har ila yau, suna ba da kaddarorin sa mai, wanda ke rage buƙatar lubrication na waje.

• Gishiri na Bronze: Ana amfani da su a cikin kayan tsutsa saboda kyakkyawan juriya na lalacewa.
• Brass Gears: Mai nauyi da juriya mai lalata, ana amfani dashi a cikin ƙananan inji da aikace-aikacen ruwa.

Aikace-aikace: Gears, kayan aikin ruwa, da ƙananan na'urori.

2.Tsarin Jiyya na Zafi a cikin Kera Gear

Maganin zafi shine muhimmin tsari a cikin kera kayan aiki wanda ke inganta taurin, ƙarfi, da juriya. Ana amfani da magungunan zafi daban-daban dangane da kayan da buƙatun aikace-aikacen, Carburizin Induction Hardening Flame Hardening Nitriding Quenching da dai sauransu.

2.1 Carburizing (Harden Case)

Carburizing ya ƙunshi gabatar da carbon zuwa saman ƙananan kayan ƙarfe na carbon. Bayan carburizing, kayan yana kashewa don samar da Layer na waje mai wuya yayin da yake riƙe da tushe mai tauri.

• Tsari: Ana dumama kayan aikin a cikin yanayi mai wadatar carbon, sannan kuma quenching.
• Amfani: High surface taurin tare da kyakkyawan core tauri.
• Aikace-aikace: Motoci, injinan masana'antu, kayan aikin hakar ma'adinai.

2.2 Nitriding

Nitriding yana gabatar da nitrogen zuwa saman saman gami da ƙarfe, yana ƙirƙirar ƙaƙƙarfan Layer mai jurewa ba tare da buƙatar kashewa ba.

• Tsari: Ana ƙona kayan a cikin yanayi mai wadatar nitrogen a ƙananan yanayin zafi.
• Amfani: Babu murdiya yayin aiwatarwa, yana mai da shi manufa don daidaitattun kayan aiki.
• Aikace-aikace: Gears Aerospace, manyan kayan aikin mota, da injunan daidaito.

2.3 Ƙarfafa ƙaddamarwa

Ƙarƙashin shigar da induction magani ne na zafi da aka keɓe inda takamaiman wuraren kayan aikin ke zafi da sauri ta amfani da coils induction sannan a kashe.

• Tsari: Filayen lantarki masu girma-girma suna zafi saman gear, sannan saurin sanyaya.
• Amfani: Yana ba da tauri a inda ake buƙata yayin riƙe ainihin tauri.
• Aikace-aikace: Manyan gears da ake amfani da su a cikin manyan injuna da kayan aikin hakar ma'adinai.

2.4 Tashin hankali

Ana yin zafi bayan quenching don rage ɓarnar kayan aiki masu tauri da kuma sauƙaƙa damuwa na ciki.

• Tsari: Gears ana sake yin zafi zuwa matsakaicin zafin jiki sannan a sanyaya a hankali.
• Amfani: Yana inganta tauri kuma yana rage damar fashewa.
• Aikace-aikace: Gears da ke buƙatar daidaito tsakanin ƙarfi da ductility.

2.5 Tsabtace Harbi

Shot peening tsari ne na jiyya na saman da ke ƙara ƙarfin gajiyar kayan aiki. A cikin wannan tsari, ƙananan beads na ƙarfe suna fashewa a saman gear don haifar da damuwa.

• Tsari: Ana harba beads ko harbe-harbe na karfe da sauri a saman gear.
• Amfani: Yana haɓaka juriya ga gajiya kuma yana rage haɗarin fashewa.
• Aikace-aikace: Gears da ake amfani da su a sararin samaniya da aikace-aikacen mota.

Zaɓin kayan aiki masu dacewa da yin amfani da maganin zafi mai dacewa sune matakai masu mahimmanci don tabbatar da kayan aiki da kyau a ƙarƙashin yanayi daban-daban.Karfeya kasance babban zaɓi don kayan aikin masana'antu, godiya ga ƙarfinsa da ƙarfinsa, sau da yawa ana haɗa su tarecarburizing or induction hardeningdon ƙarin karko.Bakin ƙarfeyana ba da damping vibration mai kyau,tagulla da tagullasun dace don aikace-aikace masu ƙarancin ƙarfi

Maganin zafi kamarnitriding, fushi, kumaharbi leƙen asiriƙara haɓaka aikin kayan aiki ta hanyar inganta taurin, rage lalacewa, da ƙara juriya ga gajiya. Ta hanyar fahimtar kaddarorin kayan daban-daban da magungunan zafi, masana'antun za su iya haɓaka ƙirar kayan aiki don biyan takamaiman buƙatun masana'antu daban-daban.