A duniyar injinan daidaito, teburan juyawa na CNC suna taka muhimmiyar rawa wajen ba da damar yin amfani da daidaiton ma'auni, juyawa mai ci gaba, da kuma injinan da ke da axis da yawa. Ko dai ana amfani da su a cibiyoyin injinan tsaye, cibiyoyin injinan kwance, tsarin axis 5, ko kayan aikin sanyawa masu inganci, teburan juyawa sun dogara sosai akan abubuwan watsawa na injiniya na zamani. Daga cikin waɗannan abubuwan, gears sune ainihin abubuwan da ke tantance daidaito, tauri, ƙarfin juyi, aikin gudu, da kwanciyar hankali na dogon lokaci.

A matsayinta na mai samar da mafita na daidaito na kayan aiki a duniya, Belon Gear tana ba da cikakken jerin gears na musamman waɗanda aka ƙera musamman ga masana'antun tebur masu juyawa, masu gina injin CNC, kamfanonin sarrafa kansa, da masu samar da tsarin sanyawa mai inganci. Ana ƙera gears ɗinmu tare da juriya mai tsauri, ingantattun bayanan haƙori, da dorewa wanda aka ƙera don ɗaukar nauyi da tsawon rai.

Wannan labarin ya ba da cikakken bayani game da giyar da aka fi amfani da ita a cikin tebura masu juyawa, yadda kowane nau'in ke aiki, da kuma takamaiman fa'idodin da Belon Gear ke bayarwa ga masana'antar.

1. Kayan Aikin Tsutsa da Shaft na Tsutsa — Tsarin Ƙarfin Gargajiya na Babban Mota

 Giya tsutsaSaiti sune tsarin watsawa da aka fi amfani da shi a cikin tebura masu juyawa. Suna ci gaba da shahara sosai, musamman ga teburin nuna matsakaicin daidaito, saboda fa'idodin injina na musamman.

Yadda Suke Aiki

Tsutsashaftyana tuƙa ƙafafun tsutsa (wani nau'in kayan aiki mai lanƙwasa tare da haɗin haƙoran lanƙwasa). Saboda hulɗar zamiya tsakanin zaren tsutsa da haƙoran ƙafafun, tsarin yana cimma babban rabo na raguwa a mataki ɗaya.

Muhimman Fa'idodi

1. Babban rabon raguwa (i=1:40 ~ 1:120)

• Ikon kulle kai, inganta kwanciyar hankali da aminci

• Aiki mai santsi

• Ƙaramin ƙira

Aikace-aikace

• Teburan juyawa na CNC na yau da kullun

• Teburan nuna axis guda 4

• Tsarin matsayi mai nauyi

Ƙarfin Kayan Belon

Belon Gear yana ƙera ƙafafun tsutsotsi da shafts na tsutsotsi tare da:

• Azuzuwan daidaito har zuwa DIN 6

• Tagulla, ƙarfe mai ƙarfe, da kayan ƙarfe masu ƙarfe

• Zaɓuɓɓukan niƙa da lanƙwasawa don santsi da dorewa

• Bayanan martaba na musamman waɗanda aka inganta don ƙarfin juyi da rage zafi

An ƙera kayan aikin tsutsotsi don rage lalacewa da kuma kiyaye daidaito koda a lokacin da ake ci gaba da amfani da injina.

2. Saitin Kayan Aiki na Duniya — Babban Daidaito, da kuma Babban Karfin Wutar Lantarki

Teburan CNC na zamani—musamman samfuran masu saurin gudu—sau da yawa suna amfani da na'urorin rage gear na duniya tare da injinan servo.

Dalilin da yasa Giyayen Taurari Suka Fi Shahara

Giraben taurari suna bayarwa:

• Yawan karfin juyi mai yawa

• Ingancin watsawa mai matuƙar girma

• Ƙananan koma-baya (zai iya kaiwa ƙasa da 3 arcmin)

• Kyakkyawan maida hankali da rarraba kaya

A cikin tebura masu juyawa masu axis 4 da axis 5 masu inganci, ana amfani da matakin duniya kafin tsarin tuƙi kai tsaye ko babban shaft mai nauyi.

Ƙarfin Belon Gear a Tsarin Taurari

Belon Gear yana samar da ingantattun kayan aikin duniya, gami da:

• Kayan rana

• Giraben taurari

• Giyoyin zobe

• Masu jigilar kaya masu haɗawa

Ayyuka sun haɗa da:

• Modules daga m0.5 zuwa m12

• Gyaran bayanin haƙori don rage hayaniya

• Karfe masu amfani da zafi don juriya ga gajiya na dogon lokaci

• Matsanancin ƙarancin daidaiton baya na niƙa

Ana amfani da kayan aikinmu sosai a cikin tebura masu juyawa na servo, hannayen robotic, da tsarin sanyawa ta atomatik.

3. Gilashin Karfe Mai Juyawa da Gilashin Zerol Bevel — Muhimmanci don Canja Wutar Lantarki 90°

Teburan juyawa galibi suna buƙatar tsarin watsawa mai siffar L (digiri 90), musamman idan aka ɗora su kai tsaye a kan kayan aikin injin. Nan ne gears ɗin bevel masu zagaye da gears ɗin bevel na Zerol suka zama masu mahimmanci.

Me yasa ake amfani da Bevel Gears

• Canja alkiblar watsa wutar lantarki

• Samar da ƙarfin juyi mai girma

• Bayar da aiki mai santsi da shiru

• Goyi bayan shigar da injin servo mai sauri

Karkace vs Zerol Bevel Gears

• Kayan Aikin Karkace-karkace na Karkace: Hakora masu lanƙwasa, laushin raga, ya dace da babban gudu da kaya masu nauyi

• Zerol Bevel Gear: Kusurwar karkace mai digiri sifili, mai hade tsakanin karkace da madaidaiciyar bevel; ƙarancin hayaniya, mafi kwanciyar hankali a ƙarƙashin takamaiman yanayin nuna alama

Amfanin Kayan Belon

Belon Gear ya ƙware a samar da kayan gear na bevel ta amfani da:

• Tsarin yanke Gleason da Klingelnberg

• Daidaiton niƙa har zuwa DIN 5

• Modules daga m0.5 zuwa m35

• Diamita mai faɗi har zuwa 1600 mm +

Ana amfani da waɗannan gears sosai a cikin waɗannan sharuɗɗan:

• Taro na C-axis

• Masu nuna ƙarfin juyi mai ƙarfi

• Kawuna masu aiki na axis biyar

4. Giya Mai Sauƙi da Helical — Kayan Aikin Watsawa na Taimako

Duk da cewa babban juyawa yawanci ya dogara ne akan tsutsotsi ko tsarin duniyoyi, kayan wasan spur da helical suma suna taka muhimmiyar rawa.

Nau'ikan Kayan Aiki da Aka Yi Amfani da su a Teburan Rotary

Amfani na yau da kullun

• Watsawa ta ciki tsakanin injin da tsarin ɗaurewa

• Tsarin birki yana kunnawa

• Daidaita Encoder

• Matakan ragewa na biyu

Dalilin da Yasa Suke da Muhimmanci

Ko da yake waɗannan gears ba koyaushe suke da babban tsarin tuƙi ba, ingancinsu yana tasiri kai tsaye:

• Kwanciyar hankali a baya

• Maimaitawa

• Aikin birki

• Matakan hayaniya

Belon Gear yana samar da kayan motsa jiki da helical tare da:

• Niƙa bayanin martaba

• Zaɓuɓɓukan kayan carbide

• Iyawar kayan aiki na ciki/waje

• Daidaitaccen gyare-gyaren haƙori don daidaita nauyi

5. Gears Mai Haɗaka — Daidaito Mai Kyau Ga Teburan Juyawa Na Semiconductor Grade

A cikin tebura masu juyawa masu daidaito da ake amfani da su don sarrafa semiconductor, injin laser, daidaitawar gani, ko tsarin metrology, ana iya amfani da gears ɗin harmonic drive.

fa'idodi

• Kusan babu martanin da ya dace (<1 arcsec)

• Daidaiton matsayi mai matuƙar girma

• Tsarin ƙarami, mai sauƙi

• Babban rabon raguwa

Inda ake Amfani da su

• Dandalin ƙananan bayanai

• Kayan aikin sarrafa wafer mai inganci

• Matakan juyawa na gani mai yawa-axis

Belon Gear yana samar da kayan gyaran hakora masu dacewa da sassauci da kuma kayan haɗin gwiwa na musamman.

Dalilin da yasa Manyan Masana'antun Suka Zaɓi Belon Gear don Maganin Gyaran Teburin Rotary

1. Masana'antu Mai Tsabtace Tsabtace Mai Kyau

Belon Gear yana ba da haƙuri mai dacewa da:

• DIN 5–7 don gears na bevel

• DIN 4–6 don giyar silinda

• Daidaito niƙa don aikin ƙarancin hayaniya

2. Cikakken Bin Diddigin Abubuwa

Kayan aiki sun haɗa da:

• 20CrMnTi

• 8620

• 18CrNiMo7-6

• Tagulla, tagulla (don ƙafafun tsutsa)

Kowanne rukuni ana iya gano shi gaba ɗaya.

3. Injiniyan Juyawa na Gear don Sauya OEM

Belon Gear kuma yana tallafawa abokan ciniki waɗanda ke buƙatar:

• Tsarin baya bisa ga kayan maye da suka lalace

• Haɓaka kayan aiki

• Inganta taurin kai

• Inganta bayan baya

4. Magani na Musamman ga Kowane Nau'in Teburin Rotary

Ciki har da:

• Teburin juyawa mai nauyi mai nuna alama

• Teburin juyawa mai sauri na injina masu sauri

• Teburin juyawa na motar DD

• Tsarin juyawa na CNC mai axis 4 da axis 5

• Daidaito na gani na juyawa matakai

• Teburin sanyawa ta atomatik

5. Inganci Mai Daidaituwa, Isar da Sabis na Duniya

Belon Gear yana samar da kayan aiki ga abokan ciniki a faɗin Arewacin Amurka, Turai, Kudancin Amurka, da Asiya, yana tallafawa masu gina injina da kamfanonin sarrafa kansa na masana'antu tare da ingantattun hanyoyin magance matsaloli na dogon lokaci.

Kammalawa

Teburan juyawa na CNC sun dogara sosai akan gears ɗin da aka ƙera daidai don isar da motsi mai daidaito, kwanciyar hankali, da aminci. Ko tsarin yana amfani da injin jujjuyawar tsutsa na gargajiya, na'urar rage giwa ta duniya mai ƙarfi, na'urar watsa bevel mai karkace, ko kuma na'urar haɗa harmonic mai ci gaba, ingancin kowane gear kai tsaye yana ƙayyade aikin teburin juyawa.

Tare da ci gaba da ƙwarewar masana'antu, ingantaccen sarrafa inganci, da kuma ƙwarewa mai zurfi a fannin injiniyan kayan aiki na masana'antu, Belon Gear ya ci gaba da tallafawa abokan ciniki na duniya tare da mafita na kayan aiki na musamman waɗanda aka tsara musamman don tebura masu juyawa da aikace-aikacen watsawa mai inganci.

Idan aikinku yana buƙatar ingantattun kayan aiki masu inganci don teburin juyawa, Belon Gear a shirye yake ya tallafa muku daga ƙira zuwa bayarwa.