GearGyara bayanin martabar haƙori wani muhimmin al'amari ne na ƙirar kayan aiki, haɓaka aiki ta hanyar rage hayaniya, girgiza, da damuwa. Wannan labarin yana tattauna mahimman ƙididdiga da la'akari da ke tattare da zayyana bayanan bayanan haƙoran da aka gyara.

1. Manufar Gyaran Bayanan Haƙori

Ana aiwatar da gyare-gyaren bayanin martabar haƙori da farko don rama ɓangarorin masana'anta, rashin daidaituwa, da nakasar naƙasa a ƙarƙashin kaya. Manyan manufofin sun hada da:

• Rage kurakuran watsawa
• Rage amo da rawar jiki
• Haɓaka rarraba kaya
• Haɓaka rayuwar kayan aiki bisa ga ma'anar ƙaƙƙarfan meshing na kayan aiki, ana iya daidaita nakasar nakasar haƙoran haƙora ta hanyar da ke gaba: δa - nakasar haƙori na haƙori, μm; KA - Amfani da factor, koma zuwa ISO6336-1; wt - kaya a kowace naúrar faɗin hakori, N/mm, wt=Ft/b; Ft - ƙarfin tangential akan kaya, N; b - tasiri mai nisa na haƙori na kaya, mm; c '- taurin ragar haƙori guda biyu, N / (mm · μm); cγ – Matsakaicin taurin meshing, N/(mm·μm).Spur Gear

Bevel Gear

• Tip Relief: Cire kayan daga tip na haƙorin gear don hana tsangwama yayin haɗakarwa.
• Tushen Relief: Gyara sashin tushen don rage yawan damuwa da haɓaka ƙarfi.
• Crowning gubar: Aiwatar da ɗan lanƙwasa tare da faɗin hakori don ɗaukar kuskure.
• Cire bayanan martaba: Gabatar da curvature tare da bayanin martaba mai ƙima don rage matsi na lamba.

3. Ƙididdigar Ƙira

Ana ƙididdige gyare-gyaren bayanin martabar Gear haƙori ta amfani da hanyoyin nazari, simulators, da ingantaccen gwaji. Ana la'akari da sigogi masu zuwa:

• Adadin Gyara (Δ): Zurfin kayan da aka cire daga saman hakori, yawanci daga 5 zuwa 50 microns dangane da yanayin kaya.
• Factor Rarraba Load (K): Yana ƙayyade yadda ake rarraba matsi na lamba a saman gyare-gyaren haƙori.
• Kuskuren watsawa (TE): An bayyana shi azaman karkatar da ainihin motsi daga motsi mai kyau, an rage shi ta ingantaccen ingantaccen bayanin martaba.
• Ƙarƙashin Ƙarƙashin Ƙarya (FEA): An yi amfani da shi don kwatanta rarraba damuwa da kuma tabbatar da gyare-gyare kafin samarwa.

4. Abubuwan Tsara

• Load Yanayi: Adadin gyare-gyare ya dogara da nauyin da aka yi amfani da shi da abubuwan da ake tsammani.
• Haƙuri na Masana'antu: Ana buƙatar mashin ɗin daidai da niƙa don cimma canjin da ake so.
• Kayayyakin Kayayyaki: Ƙarfafawa da elasticity na kayan aiki yana tasiri tasiri na gyare-gyaren bayanin martaba.
• Muhallin Aiki: Babban sauri da aikace-aikace masu ɗaukar nauyi suna buƙatar ƙarin daidaitattun gyare-gyare.

5. Gyara bayanin martabar haƙori yana da mahimmanci don haɓaka aikin kayan aiki, rage hayaniya, da haɓaka ƙarfin aiki. Kyakkyawan gyare-gyaren gyare-gyare, goyon baya ta hanyar ƙididdige ƙididdiga da ƙididdiga masu kyau, yana tabbatar da tsawon rai da ingancin kayan aiki a cikin aikace-aikace daban-daban.

Ta hanyar la'akari da yanayin kaya, kaddarorin kayan aiki, da ingantattun dabarun masana'antu, injiniyoyi za su iya cimma ingantacciyar aikin kayan aiki yayin da rage matsalolin aiki.