Carburizing vs Nitriding don Dorewa na Gear Wanne Maganin Zafi ke Ba da Ingancin Aiki

Taurarewar saman yana ɗaya daga cikin abubuwan da suka fi muhimmanci wajen tantance dorewa da aikin giya. Ko dai suna aiki a cikin na'urorin watsawa na abin hawa, injinan masana'antu, masu rage haƙar ma'adinai, ko kuma na'urorin damfara masu saurin gudu, ƙarfin saman haƙoran giya yana tasiri kai tsaye ga ƙarfin kaya, juriyar lalacewa, kwanciyar hankali na nakasa, da halayen hayaniya yayin aiki na dogon lokaci. Daga cikin zaɓuɓɓukan maganin zafi da yawa,carburizingkumanitridingsu ne hanyoyin inganta saman abubuwa guda biyu da aka fi zaba a masana'antar kayan aiki na zamani.

Belon Gear, ƙwararren mai kera kayan OEM, yana amfani da fasahar carburizing da nitriding don inganta tsawon lokacin lalacewa, taurin saman, da ƙarfin gajiya bisa ga buƙatun aikace-aikace. Fahimtar bambance-bambancen su yana bawa injiniyoyi da masu siye damar zaɓar hanyar taurare mafi dacewa don yanayin aiki na gaske.

Menene Carburizing?

Carburizing wani tsari ne na watsa sinadaran zafi wanda ake dumama giya a cikin yanayi mai cike da carbon, wanda ke ba da damar ƙwayoyin carbon su ratsa saman ƙarfe. Sannan ana kashe giyar don samun babban tauri a waje yayin da ake kiyaye tsarin tsakiya mai tauri da ductile.

Bayan magani, gears ɗin da aka yi da carburized yawanci suna kaiwa ga taurin saman HRC 58–63 (kimanin 700–800+ HV). Taurin zuciyar ya kasance ƙasa—kusan HRC 30–45 ya danganta da kayan da ke ba da juriya mai ƙarfi ga tasiri da ƙarfin gajiya mai lanƙwasa. Wannan yana sa carburizing ya dace musamman ga yanayin ƙarfi mai yawa, nauyin tasiri mai yawa, da yanayin girgiza mai canzawa.

Babban fa'idodin amfani da carburized gears:

• Juriyar lalacewa mai ƙarfi da kuma taurin tasiri mai kyau

• Zurfin akwati mai kauri wanda ya dace da gears matsakaici zuwa babba

• Ƙarfin lanƙwasawa mai ƙarfi don ɗaukar nauyi mai nauyi

• Ƙarin karko a ƙarƙashin canjin juyi ko kwatsam

• Abin da aka saba da shi ga tuƙi na ƙarshe na mota,hakar ma'adinaiakwatin gearbox, manyan kayan injina

Carburizing sau da yawa shine zaɓi mafi dacewa ga gears da ke aiki a ƙarƙashin matsin lamba mai tsanani na injiniya.

Menene Nitriding?

Nitriding tsari ne na rage yawan zafin jiki wanda nitrogen ke ratsa saman ƙarfe don samar da wani yanki mai jure lalacewa. Ba kamar carbonizing ba, nitriding yana yin hakanba ya buƙatar kashewa, wanda ke rage haɗarin karkacewa sosai kuma yana ba da damar abubuwan haɗin su kiyaye daidaiton girma.

Giya mai nitrided gabaɗaya suna cimmamafi taurin saman fiye da giyar carburized—yawanci HRC 60–70 (900–1200 HV ya danganta da matakin ƙarfe)Saboda zuciyar ba ta kashe ba, taurin ciki yana nan kusa da matakin kayan asali, wanda ke tabbatar da kwanciyar hankali na nakasa da kuma daidaito mai kyau.

Amfanin amfani da nitrided gears:

• Taurin saman da ya yi yawa (ya fi ƙarfin carburising)

• Ƙananan nakasawa - ya dace da sassan da ke da juriya sosai

• Mafi kyawun aiki na lalacewa da gajiya ta lamba

• Inganta juriyar tsatsa da kuma tsatsa

• Cikakke don kyawawan gears, matakan duniya, da tuƙi masu sauri

Sau da yawa ana fifita nitriding a cikin yanayi mai natsuwa, mai yawan RPM, da kuma yanayin da aka sarrafa daidai.

Kwatanta Carburizing vs. Nitriding — Zurfi, Tauri & Aiki

Dukansu suna inganta juriya, amma sun bambanta a rarrabawar tauri da kuma ɗabi'ar karkatarwa.

Carburizing =ƙarfi mai zurfi + haƙurin tasiri
Nitriding =saman mai tauri sosai + daidaiton kwanciyar hankali

Yadda Ake Zaɓar Maganin Da Ya Dace Don Aikace-aikacen Kayan Aikinka

Dole ne zaɓin ya dogara ne akan kaya, man shafawa, saurin aiki, tsawon lokacin ƙira, da buƙatun sarrafa hayaniya.

Belon Gear — Kula da Zafi na Ƙwararru & Samar da OEM

Belon Gear tana ƙera kayan aikin musamman ta amfani da ƙarfe masu ƙarfe ko nitrided bisa ga buƙatun injiniya. Tsarin sarrafa taurin kayanmu, duba ƙarfe, da kuma kammala CNC suna tabbatar da kwanciyar hankali a aikace-aikacen da ake buƙata.

Muna samar da:

• Giya ta Spur, helical & ta ciki

• Bevel da bevel pinions masu karkace

• Giyayen tsutsotsi, giyar duniya da shafts

• Kayan watsawa na musamman

An ƙera kowane kayan aiki tare da ingantaccen rarraba taurin kai da ƙarfin farfajiya don haɓaka rayuwar sabis.

Kammalawa

Dukansu amfani da carburizing da nitriding suna ƙara ƙarfin kayan aiki sosai—amma fa'idodinsu sun bambanta.

• Carburizingyana ba da ƙarfi mai zurfi da juriya ga tasiri, wanda ya dace da watsa wutar lantarki mai nauyi.

• Nitridingyana samar da tauri mafi girma a saman tare da ƙarancin murdiya, cikakke don daidaito da motsi mai sauri.

Belon Gear yana taimaka wa abokan ciniki su kimanta ƙarfin kaya, damuwa ta aikace-aikace, kewayon tauri, da juriyar girma don zaɓar mafi dacewa da magani ga kowane aikin kayan aiki.