Belon Gear: Injin Injiniyan Juyawa Mai Juyawa Saiti na Gearbox

Shanghai Belon Machinery Co., Ltdya kasance babban ɗan wasa a fannin kayan OEM masu inganci,sanduna, da mafita tun daga shekarar 2010. Belon Gear, wanda ke hidimar masana'antu kamar noma, motoci, hakar ma'adinai, jiragen sama, gini, robotics, sarrafa kansa, da sarrafa motsi, ya ci gaba da nuna ƙwarewarsa da kirkire-kirkirensa. Ɗaya daga cikin manyan nasarorin da kamfanin ya samu shine injiniyancinsa na baya-bayan nan na kayan gear na gear don gearboxes.

Injiniyan juyawa wani muhimmin tsari ne wanda ya ƙunshi nazarin samfurin da ke akwai don fahimtar ƙirarsa, aikinsa, da dabarun ƙera shi.kayan aiki masu karkacewannan tsari yana da sarkakiya musamman saboda yanayin lissafi mai rikitarwa da daidaito da ake buƙata. Belon Gear ya zuba jari mai yawa a cikin fasahohin zamani da ƙwararrun ma'aikata don gudanar da wannan aiki mai wahala.

Giya mai karkace muhimman abubuwa ne a cikin akwatunan gearbox, suna ba da ingantaccen aiki dangane da inganci, rage hayaniya, da ƙarfin ɗaukar kaya. Ta hanyar injiniyan waɗannan kayan aikin, Belon Gear yana iya samar da mafita na musamman waɗanda suka dace da takamaiman buƙatun abokan cinikinsa. Wannan ba wai kawai ya ƙunshi kwafi ƙirar da ke akwai ba har ma da inganta shi don haɓaka dorewa da aiki.

Tsarin injiniyan juyawa yana farawa da cikakken bincike na saitin gear mai karkace. Wannan ya haɗa da auna girma, nazarin abubuwan da ke cikin kayan, da fahimtar halayen aiki. Belon Gear yana amfani da kayan aiki na zamani don wannan dalili, yana tabbatar da daidaito da aminci mai yawa.

Da zarar an kammala binciken, ƙungiyar masu ƙira a Belon Gear ta ƙirƙiri cikakken samfurin 3D na saitin gear mai karkace. Wannan samfurin yana aiki a matsayin tushe ga tsarin ƙera. Ana amfani da software na CAD/CAM mai ci gaba don tsara saitin gear, tare da la'akari da abubuwa kamar bayanin haƙori, matakin haske, da halayen kayan aiki.

Jajircewar Belon Gear ga daidaito da kirkire-kirkire ya sanya ta zama abokin tarayya mai aminci a masana'antar kera gear. Ƙarfin injiniyancinta na reverse gear sets shaida ce ta ƙwarewa da jajircewarta wajen samar da ingantattun mafita ga gearboxes. Tare da ci gaba da saka hannun jari a fasaha da hazaka, Belon Gear tana shirye ta ci gaba da jagorantar harkar kera gear.

Bayan ƙirƙirar cikakken samfurin 3D bisa ga bayanan da aka ƙera a baya, ƙungiyar masu ƙira a Belon Gear ta fara aiwatar da sake fasalin ƙirar gear. Wannan ya haɗa da inganta sigogi daban-daban kamar bayanin haƙori, modulus, kusurwar matsi, kusurwar karkace, da gyaran gefen haƙori don haɓaka ƙarfin ɗaukar kaya na gear, santsi na aiki, da kuma ƙarfin rage hayaniya.

Modulus ɗin, wanda shine rabon adadin haƙori da diamita na gear, yana taka muhimmiyar rawa wajen tantance girman gear da siffar haƙorin. Belon Gear yana zaɓar modulus ɗin a hankali bisa ga ƙarfin watsawa, rabon watsawa, da yanayin aiki don tabbatar da cewa saitin gear ya cika takamaiman buƙatun abokin ciniki.

Kusurwar matsi, wacce ita ce kusurwar da ke tsakanin layin aiki da kuma tangent zuwa da'irar bugun da ke wurin da aka taɓa, tana shafar ƙarfi da ingancin kayan aikin. Belon Gear yana inganta wannan kusurwar don daidaita rarraba kaya da rage lalacewa.

Kusurwar karkace, wacce ita ce kusurwar da ke tsakanin haƙoran helical da gear axis, tana taimakawa wajen rage ƙarfin gear da kuma rage hayaniya. Belon Gear yana daidaita wannan kusurwar da kyau don cimma halayen aiki da ake so.

Baya ga waɗannan sigogi, Belon Gear yana kuma la'akari da zaɓin kayan aiki, hanyoyin magance zafi, da dabarun kammala saman don ƙara haɓaka juriya da aikin saitin kayan. Kamfanin yana amfani da kayan aiki masu inganci kamar ƙarfe mai ƙarfe, ƙarfe mai carbon, da ƙarfe mai bakin ƙarfe, ya danganta da takamaiman buƙatun aikace-aikacen.

Da zarar an kammala ƙirar, Belon Gear zai ci gaba zuwa matakin ƙera. Ana amfani da cibiyoyi na zamani na injinan CNC da kayan aikin niƙa daidai don samar da kayan aikin zuwa mafi girman ma'auni na daidaito da inganci. Ana aiwatar da matakan kula da inganci masu tsauri a duk lokacin aikin ƙera don tabbatar da cewa kowane kayan aikin ya cika ko ya wuce tsammanin abokin ciniki.

A ƙarshe, tsarin ƙirar gear mai siffar spiral na Belon Gear tsari ne mai cike da tsari mai kyau wanda ya haɗa ƙwarewar injiniyan baya, dabarun ƙira na zamani, da ƙwarewar kera daidai. Jajircewar kamfanin ga ƙirƙira da daidaito ya sanya shi jagora mai aminci a masana'antar kera gear, yana samar da mafita masu inganci ga gearboxes da sauran aikace-aikace masu mahimmanci.