Belon Gear: Maimaita Injiniya Karkataccen Gear Saituna don Akwatin Gear

Shanghai Belon Machinery Co., Ltd. ya kasance babban dan wasa a fagen ingantaccen kayan aikin OEM,shafts, da kuma mafita tun daga 2010. Yin hidimar masana'antu irin su noma, motoci, ma'adinai, jirgin sama, gine-gine, robotics, aiki da kai, da sarrafa motsi, Belon Gear ya ci gaba da nuna gwaninta da sababbin abubuwa. Ɗaya daga cikin fitattun nasarorin da kamfanin ya samu shine juyar da aikin injiniyan sa na saitin kayan aiki na gearboxes.

Injiniyan jujjuya tsari ne mai mahimmanci wanda ya ƙunshi nazarin samfurin da ke akwai don fahimtar ƙira, aiki, da dabarun ƙira. Dominkarkace kayasaiti, wannan tsari yana da sarƙaƙƙiya musamman saboda ƙaƙƙarfan lissafi da madaidaicin da ake buƙata. Belon Gear ya ba da jari mai yawa a cikin fasahar zamani da ƙwararrun ma'aikata don gudanar da wannan ƙalubale.

Karkace gears abubuwa ne masu mahimmanci a cikin akwatunan gear, suna ba da ingantaccen aiki dangane da inganci, rage amo, da ƙarfin ɗaukar kaya. Ta hanyar injiniyan juzu'in waɗannan kayan aikin, Belon Gear yana iya samar da mafita na musamman waɗanda suka dace da takamaiman bukatun abokan cinikinsa. Wannan ya ƙunshi ba wai kawai maimaita ƙirar da ke akwai ba amma har ma da haɓakawa a kai don haɓaka karrewa da aiki.

Juya aikin injiniya yana farawa tare da cikakken dubawa na saitin kayan aikin karkace. Wannan ya haɗa da auna ma'auni, nazarin abubuwan abun ciki, da fahimtar halayen aiki. Belon Gear yana amfani da kayan aiki na zamani don wannan dalili, yana tabbatar da daidaito da aminci.

Da zarar an kammala binciken, ƙungiyar ƙira a Belon Gear ta ƙirƙiri cikakken ƙirar 3D na saitin kayan karkace. Wannan samfurin yana aiki a matsayin tushe don tsarin masana'antu. Ana amfani da software na ci gaba na CAD/CAM don tsara saitin kayan aiki, la'akari da dalilai kamar bayanin martabar haƙori, farar fata, da kaddarorin kayan.

Ƙaddamar da Belon Gear ga daidaito da ƙirƙira ya sa ya zama amintaccen abokin tarayya a masana'antar kera kayan. Ƙarfin aikin injiniyanta na jujjuyawar saiti na kayan aikin karkace shaida ce ga ƙwarewarsa da sadaukarwar sa don samar da ingantattun mafita ga akwatunan gear. Tare da ci gaba da saka hannun jari a cikin fasaha da hazaka, Belon Gear yana shirye don ci gaba da jagorantar hanyar samar da ingantaccen kayan aiki.

Bayan ƙirƙirar cikakken samfurin 3D dangane da bayanan injiniyoyi na baya, ƙungiyar ƙira a Belon Gear ta fara aikin sake fasalin ƙirar kayan aiki. Wannan ya haɗa da inganta sigogi daban-daban kamar bayanin martabar haƙori, modulus, kusurwar matsa lamba, kusurwar karkace, da gyaran haƙori don haɓaka ƙarfin ɗaukar kaya, santsin aiki, da ƙarfin rage amo.

Modules, wanda shine rabon lambar haƙori zuwa diamita na gear, yana taka muhimmiyar rawa wajen tantance girman kayan aikin da siffar haƙori. Belon Gear a hankali yana zaɓar modulus dangane da jujjuyawar watsawa, rabon watsawa, da yanayin aiki don tabbatar da saitin kayan aikin ya cika takamaiman buƙatun abokin ciniki.

Matsakaicin kusurwa, wanda shine kusurwa tsakanin layin aiki da tangent zuwa da'irar farar a wurin tuntuɓar, yana rinjayar ƙarfin kayan aiki da ingancinsa. Belon Gear yana haɓaka wannan kusurwa don daidaita rarraba kaya da rage lalacewa.

Ƙaƙwalwar kusurwa, wanda shine kusurwa tsakanin hakoran hakora da gear axis, yana ba da gudummawa ga raguwar ƙarfin axial na kayan aiki da kuma hana amo. Belon Gear yana daidaita wannan kusurwa da kyau don cimma halayen aikin da ake so.

Baya ga waɗannan sigogi, Belon Gear kuma yana la'akari da zaɓin kayan abu, hanyoyin magance zafi, da dabarun kammala saman don ƙara haɓaka ƙarfin saitin kayan aiki da aiki. Kamfanin yana amfani da kayan aiki masu inganci kamar gami da ƙarfe, carbon karfe, da bakin karfe, dangane da takamaiman bukatun aikace-aikacen.

Da zarar an gama ƙira, Belon Gear ya ci gaba zuwa matakin masana'anta. Advanced CNC machining cibiyoyin da daidaici nika kayan aiki da ake amfani da su samar da gear sets zuwa mafi girma matsayin daidaito da kuma inganci. Ana aiwatar da tsauraran matakan sarrafa inganci a cikin tsarin masana'anta don tabbatar da cewa kowane saitin kayan aiki ya cika ko ya wuce tsammanin abokin ciniki.

A ƙarshe, tsarin ƙirar ƙirar kayan aiki na Belon Gear cikakkiyar dabara ce kuma ƙwararriyar hanya wacce ta haɗu da ƙwararrun injiniyan juyi, dabarun ƙira na ci gaba, da daidaitattun damar masana'antu. Ƙaddamar da kamfani don ƙididdigewa da daidaito ya sa ya zama jagora mai aminci a cikin masana'antar kera kayan aiki, yana samar da ingantattun mafita don akwatunan gear da sauran aikace-aikace masu mahimmanci.